Your production plant could include cooling, stripping, distilling, absorption, or some other varieties of towers but if you truly wish to optimize the processes within those towers then you should simply opt for ceramic saddle packing should you wish to cruise out with enhanced production. Ceramic has outstanding heat and acid resistant properties and has a number of other advantages over other column packing material such as metals and plastics.
In case you are part of the petrochemical, chemicals, environmental, gas, or any other allied industry that requires various kinds of towers to separate various chemicals then you’ll also require matching packing within those raschig-rings towers. The function of this packing is always to raise the contact area within the column and enhance liquid gas distribution for improved distillation, stripping, absorption, regeneration, or any other processes that are essential to separate various chemicals in an efficient manner. Whilst older columns or towers utilized simple round rings constructed from ceramic and various other materials, newer designs are now allowing for greater contact area in order to boost the efficiency in the process without hiking up production costs.
The ceramic saddle shape has truly proven to be an excellent design in increasing the surface area of the packing since this unique saddle shaped design offers contact areas on the interior and outside the saddle to raise heat transfer with minimum drop in pressure which is so vital during any process within the column or tower. Ceramic is an excellent material which has very high resistance to high temperature in addition to the majority of organic chemicals and acids other than hydrofluoric acid. The saddle design by itself has undergone numerous design changes through the years to improve the efficiency in the packing substantially while reducing likelihood of distortion or breakage when they are stacked in a tower. Saddles made out of ceramic have very less porosity and water absorption features whilst their increased surface area enables them to embark on optimum processes with no need to over stack your towers with packing.
A ceramic saddle will often feature a smooth surface whilst having a ribbed design. These saddles possess exceptional mechanical strength and may thus be stacked in the majority of towers without any problems. You can pick from different saddle designs but one such saddle variant available as ceramic intalox saddles truly offers an excellent design together with superior strength to optimize your production process to a visible extent. The intalox saddle is in the shape of a sea shell along with several ridges and provides excellent heat and acid resistance whilst being quite easy to stack even in deep bed towers. These saddles are extremely cost effective to manufacture and offer a wonderful chance for you to upgrade to better packing options without increasing your production costs. These saddles are generally obtainable in sizes that range between 12 mm and 76 mm, and you could choose the size and quantity of this packing based upon your specific tower requirements.
If you have remained loyal to traditional packing made out of obsolete materials then you should look around at packing derived from improved materials and innovative designs. It is possible to certainly cruise away with improved output with ceramic saddle packing stacked within your cooling, distilling, stripping, or absorption towers, and others, so as to improve yields in a truly affordable manner.